Search by the outcome you need
Engineers classify projects by industry and equipment. Budget holders classify them by outcome: how much is saved, how much more is processed, how far emissions fall, and which risks are avoided.
Energy efficiency
Less heat and electricity for the same output. This is the result most easily expressed in financial terms, and the one with the shortest payback among the projects CFDWAYS has delivered.
Spray dryer & cyclone train
How it is achieved
- An energy audit locates the bottleneck before any simulation
- CFD quantifies the loss and traces its root cause
- Retrofit options verified on the model before fabrication
- KPIs placed under monitoring to track long-term performance
Process efficiency
The same equipment processing more, or more uniformly, usually by correcting the flow distribution without uprating the auxiliary equipment.
Dry flue-gas desulfurization (FGD)
Typical symptoms
- Treatment efficiency falls short although chemical dose or heat input is sufficient
- Fouling, corrosion or wear concentrated on one side
- Pressure loss higher than the design calculation
- Product quality varying with position inside the equipment
Emissions reduction
Meeting the emission limit without excessive loss of efficiency or excessive chemical cost. The removal reaction, however, is effective only within a narrow window of temperature and residence time.
Settling the SNCR injection layout before installation
What CFDWAYS covers
- SOx removal — dry and wet FGD (capabilities)
- NOx removal — SNCR and ozone DeNOx (capabilities)
- Combustion chambers, industrial furnaces and alternative fuels (capabilities)
- NH₃ co-firing research for thermal power plants — in progress
Design innovation
This kind of result appears as a risk avoided: the wrong option is eliminated on the model before fabrication.
A shorter trial-and-error loop
Sweep a far wider range of conditions than could be tried on the real equipment, including scenarios that would be unsafe to test in reality.
Settled before fabrication
Injector positions, flow guides, baffles — settled on the model before any hardware is ordered.
Engineering evidence when bidding
For equipment manufacturers: performance curves, operating range and safety margins backed by simulation.
Which kind of result do you need?
State the outcome you want and the budget constraint — CFDWAYS replies within 24 working hours on the level of improvement it is reasonable to expect and how to verify it.